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AI Factories: Scaling Intelligence with Observability, Reliability and Efficiency

Paul Appleby
Virtana

We are standing at the threshold of a new industrial era, one defined not by steam or silicon, but by intelligence. The rise of generative AI is not simply an evolution in computing; it's a foundational shift in how businesses create value. At the heart of this shift are tokens — the basic units of language models — that drive understanding and generation. But behind the headlines and the hype lies a hard truth: AI doesn't run on magic. It runs on infrastructure. Complex, distributed, energy-hungry infrastructure. And that's where the AI factory comes in.

Much like a traditional factory turns raw materials into finished products, the AI factory turns vast datasets into actionable business outcomes through advanced models, inferences, and automation. From the earliest data inputs to the final token output, this process must be reliable, repeatable, and scalable. That requires industrializing the way AI is developed, deployed, and managed, embracing a new mindset that puts visibility, efficiency, and resilience at the core.

The Strategic Role of AI Factories

AI factories are the operational backbone of modern enterprises. Whether you're predicting customer behavior, accelerating drug discovery, or responding to cyber threats in real time,  the effectiveness of your AI hinges on how well tokens are managed and processed within your models. These factories are already transforming predictive analytics, operations, cybersecurity, and customer engagement.

Hospitals are using them to personalize treatment plans in minutes instead of weeks. Banks are reducing fraud by detecting anomalous patterns before transactions are completed. Universities are deploying real-time language models to support students with adaptive learning tools. Manufacturers are using AI-driven quality control to catch defects before they leave the floor. But they're also exposing a painful truth: most organizations aren't prepared to run AI like a business.

The Fragmentation Problem

What's holding enterprises back isn't a lack of ambition — it's a lack of integration. Most AI teams are forced to stitch together fragmented tools across infrastructure monitoring, container tracing, cost tracking, and application performance management. These siloed systems each tell part of the story, but none provide end-to-end visibility. Without a unified system that tracks token throughput and token-level metrics end to end, organizations face missed insights, inefficient operations, and delays in diagnosing tokenization or inference issues.

It's like running a modern factory with analog gauges scattered across separate rooms. You can't optimize what you can't see.

To scale AI with confidence, organizations need a unified platform that brings all layers of the AI factory together — from raw data ingestion, through tokenization, model inference, and output generation — into a single, real-time view. That's what full-stack AI Factory Observability delivers.

Critical Components for Success

Every AI factory needs three essential components:

  • Supply Chain (Data Pipelines): Just as raw materials must arrive on time and in the right condition, your AI factory depends on clean, complete, and timely data to power everything from training to inference.
  • Manufacturing (Infrastructure Layers): This is where the real work happens. GPUs, networks, storage, and containers must operate in sync, efficiently and reliably, to produce AI outputs at scale.
  • Distribution (Continuous Optimization): AI outputs don't stop at deployment. Like shipping products to market, your AI workloads need constant tuning to meet changing demands, shifting models, and evolving performance goals.

Without alignment across these elements, even the most promising AI initiative will struggle to scale … or worse, fail silently.

Challenges in Scaling AI Factories

At enterprise scale, things break in subtle ways. GPUs sit idle while data moves sluggishly through complex AI data fabrics. Bottlenecks emerge in orchestration. Token throughput slows without clear cause. Configurations drift. And cross-functional teams, often operating in silos, spend hours chasing symptoms rather than identifying root causes.

Add in spiraling infrastructure costs and a lack of system-wide visibility, and you have a recipe for inefficiency, frustration, and missed opportunity.

Why Observability is the Game Changer

Here's the good news: there's a way forward. Observability. Not just monitoring, but full-stack, real-time awareness of what's happening everywhere and across every layer.

  • At the application level: tracing inference calls, catching errors, measuring latency, and tracking token output rates.
  • At the orchestration level: analyzing job execution, correlation, and timing, ensuring that GPUs aren't starved by slow data delivery.
  • At the infrastructure level: tracking GPU performance and temperatures, network traffic, storage throughput, and energy utilization across the AI factory.
  • Across the system: pinpointing misconfigurations, exposing cross-layer bottlenecks, and optimizing utilization based on real-time demand.

Observability doesn't just help you react — it helps you predict, plan, and prioritize. It gives you the visibility to understand your AI systems down to the token level, and the confidence to run them like critical infrastructure.

Real-World Benefits of Strong Observability

When you bring observability to the heart of your AI factory, the results are tangible:

  • Performance: reduced idle time, better utilization, faster inference, and higher token throughput.
  • Cost Control: more accurate capacity planning, power management, and workload placement.
  • Resilience: faster issue detection, lower MTTR, and more reliable operations.

These aren't theoretical gains — they're the difference between experimentation and execution in the enterprise AI race. By 2026, over 80% of enterprises will have generative AI in production. Those outside this majority are falling behind faster than they realize. And those within it need observability to stay competitive.

Operating and Orchestrating AI at Scale

We often talk about AI changing the world. But AI won't change anything if it's built on fragile foundations. To run AI at scale, you need to think like an operator. That means:

  • Prioritizing observability from day one
  • Automating intelligently, not indiscriminately
  • Orchestrating holistically, with feedback loops that inform every decision

The future isn't just about building smarter AI. It's about building smarter ways to run it. And in that future, observability is not a nice-to-have — it's essential. AI is the engine. Observability is the dashboard. And the AI factory is how we get from raw data to tokens that drive real impact — at scale, at speed, and with confidence.

If you're building — or planning to build — your AI factory, start by asking yourself: can you see what's happening under the hood? If not, it's time to invest in observability. Because in the race to operationalize AI, the winners won't just be those who innovate. They'll be the ones who can run, optimize, and scale with clarity.

AI is no longer a distant frontier — it's the infrastructure of progress. The organizations that will thrive are those that move beyond experimentation to operational excellence. They won't just build models; they'll build systems that deliver intelligence at scale, from pipeline to token.

That's the promise of the AI factory. But no factory runs without oversight. No transformation succeeds without control.

Observability is what turns complexity into clarity, velocity into stability, and ambition into outcomes. The future of your business isn't just about adopting AI — it's about unleashing its full potential and continually pushing its boundaries. That requires knowing its inner workings intimately. And the time to invest in that capability is now.

Paul Appleby is President and CEO of Virtana

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In the ever-evolving digital landscape, enterprises are increasingly focused on enhancing their observability stacks to gain deeper insights into their IT environments. Observability has become a cornerstone of modern IT operations, enabling organizations to monitor, diagnose, and optimize their systems with unprecedented precision. However, a critical piece of the puzzle often goes unnoticed in this transformation: IBM i ...

AI Factories: Scaling Intelligence with Observability, Reliability and Efficiency

Paul Appleby
Virtana

We are standing at the threshold of a new industrial era, one defined not by steam or silicon, but by intelligence. The rise of generative AI is not simply an evolution in computing; it's a foundational shift in how businesses create value. At the heart of this shift are tokens — the basic units of language models — that drive understanding and generation. But behind the headlines and the hype lies a hard truth: AI doesn't run on magic. It runs on infrastructure. Complex, distributed, energy-hungry infrastructure. And that's where the AI factory comes in.

Much like a traditional factory turns raw materials into finished products, the AI factory turns vast datasets into actionable business outcomes through advanced models, inferences, and automation. From the earliest data inputs to the final token output, this process must be reliable, repeatable, and scalable. That requires industrializing the way AI is developed, deployed, and managed, embracing a new mindset that puts visibility, efficiency, and resilience at the core.

The Strategic Role of AI Factories

AI factories are the operational backbone of modern enterprises. Whether you're predicting customer behavior, accelerating drug discovery, or responding to cyber threats in real time,  the effectiveness of your AI hinges on how well tokens are managed and processed within your models. These factories are already transforming predictive analytics, operations, cybersecurity, and customer engagement.

Hospitals are using them to personalize treatment plans in minutes instead of weeks. Banks are reducing fraud by detecting anomalous patterns before transactions are completed. Universities are deploying real-time language models to support students with adaptive learning tools. Manufacturers are using AI-driven quality control to catch defects before they leave the floor. But they're also exposing a painful truth: most organizations aren't prepared to run AI like a business.

The Fragmentation Problem

What's holding enterprises back isn't a lack of ambition — it's a lack of integration. Most AI teams are forced to stitch together fragmented tools across infrastructure monitoring, container tracing, cost tracking, and application performance management. These siloed systems each tell part of the story, but none provide end-to-end visibility. Without a unified system that tracks token throughput and token-level metrics end to end, organizations face missed insights, inefficient operations, and delays in diagnosing tokenization or inference issues.

It's like running a modern factory with analog gauges scattered across separate rooms. You can't optimize what you can't see.

To scale AI with confidence, organizations need a unified platform that brings all layers of the AI factory together — from raw data ingestion, through tokenization, model inference, and output generation — into a single, real-time view. That's what full-stack AI Factory Observability delivers.

Critical Components for Success

Every AI factory needs three essential components:

  • Supply Chain (Data Pipelines): Just as raw materials must arrive on time and in the right condition, your AI factory depends on clean, complete, and timely data to power everything from training to inference.
  • Manufacturing (Infrastructure Layers): This is where the real work happens. GPUs, networks, storage, and containers must operate in sync, efficiently and reliably, to produce AI outputs at scale.
  • Distribution (Continuous Optimization): AI outputs don't stop at deployment. Like shipping products to market, your AI workloads need constant tuning to meet changing demands, shifting models, and evolving performance goals.

Without alignment across these elements, even the most promising AI initiative will struggle to scale … or worse, fail silently.

Challenges in Scaling AI Factories

At enterprise scale, things break in subtle ways. GPUs sit idle while data moves sluggishly through complex AI data fabrics. Bottlenecks emerge in orchestration. Token throughput slows without clear cause. Configurations drift. And cross-functional teams, often operating in silos, spend hours chasing symptoms rather than identifying root causes.

Add in spiraling infrastructure costs and a lack of system-wide visibility, and you have a recipe for inefficiency, frustration, and missed opportunity.

Why Observability is the Game Changer

Here's the good news: there's a way forward. Observability. Not just monitoring, but full-stack, real-time awareness of what's happening everywhere and across every layer.

  • At the application level: tracing inference calls, catching errors, measuring latency, and tracking token output rates.
  • At the orchestration level: analyzing job execution, correlation, and timing, ensuring that GPUs aren't starved by slow data delivery.
  • At the infrastructure level: tracking GPU performance and temperatures, network traffic, storage throughput, and energy utilization across the AI factory.
  • Across the system: pinpointing misconfigurations, exposing cross-layer bottlenecks, and optimizing utilization based on real-time demand.

Observability doesn't just help you react — it helps you predict, plan, and prioritize. It gives you the visibility to understand your AI systems down to the token level, and the confidence to run them like critical infrastructure.

Real-World Benefits of Strong Observability

When you bring observability to the heart of your AI factory, the results are tangible:

  • Performance: reduced idle time, better utilization, faster inference, and higher token throughput.
  • Cost Control: more accurate capacity planning, power management, and workload placement.
  • Resilience: faster issue detection, lower MTTR, and more reliable operations.

These aren't theoretical gains — they're the difference between experimentation and execution in the enterprise AI race. By 2026, over 80% of enterprises will have generative AI in production. Those outside this majority are falling behind faster than they realize. And those within it need observability to stay competitive.

Operating and Orchestrating AI at Scale

We often talk about AI changing the world. But AI won't change anything if it's built on fragile foundations. To run AI at scale, you need to think like an operator. That means:

  • Prioritizing observability from day one
  • Automating intelligently, not indiscriminately
  • Orchestrating holistically, with feedback loops that inform every decision

The future isn't just about building smarter AI. It's about building smarter ways to run it. And in that future, observability is not a nice-to-have — it's essential. AI is the engine. Observability is the dashboard. And the AI factory is how we get from raw data to tokens that drive real impact — at scale, at speed, and with confidence.

If you're building — or planning to build — your AI factory, start by asking yourself: can you see what's happening under the hood? If not, it's time to invest in observability. Because in the race to operationalize AI, the winners won't just be those who innovate. They'll be the ones who can run, optimize, and scale with clarity.

AI is no longer a distant frontier — it's the infrastructure of progress. The organizations that will thrive are those that move beyond experimentation to operational excellence. They won't just build models; they'll build systems that deliver intelligence at scale, from pipeline to token.

That's the promise of the AI factory. But no factory runs without oversight. No transformation succeeds without control.

Observability is what turns complexity into clarity, velocity into stability, and ambition into outcomes. The future of your business isn't just about adopting AI — it's about unleashing its full potential and continually pushing its boundaries. That requires knowing its inner workings intimately. And the time to invest in that capability is now.

Paul Appleby is President and CEO of Virtana

The Latest

Pilots are everywhere, stakeholders are seeking results, businesses are pushing for new tools, and IT teams are being asked to make AI secure, reliable, and useful at scale. But as organizations move from testing AI to operationalizing it, many are discovering that the biggest barrier is not the model, the use case, or even the budget. It is the file data foundation within ...

Fast or cheap? For most of my career in engineering, speed and quality sat on opposite ends of a seesaw. The "OR" in "fast or cheap" was non-negotiable. It was expected that pushing for faster releases meant that something in quality would give way. Tightening quality controls meant the schedule slipped. Every engineering leader I know has lived some version of that tradeoff ... The seesaw is starting to level out ...

I have been building enterprise software for more than 20 years ... One thing stays true across all of it: You do not find out your foundation is wrong during the crisis. You find out when the debt comes due. For a lot of organizations, that bill is arriving now. New research ... puts hard numbers on something practitioners have been sensing for a while. The telemetry problem isn't coming. It's already here ...

The rapid growth of AI workloads is pushing traditional log management approaches to their limits, according to The State of Log Management 2026 report from Dynatrace. Modern logs have become critical to understanding, validating, and securing AI-driven decisions, helping organizations ensure reliability, compliance, and performance at scale. However, the volume and complexity of AI telemetry are overwhelming legacy tools ...

For years, secure connectivity has relied on a familiar pattern: route traffic back to centralized gateways, inspect it, and then allow access. This model worked when applications lived in a handful of data centers and users were largely confined to offices. That model is now under strain. Applications are distributed across clouds, users connect from everywhere, and real-time workloads demand performance that centralized inspection points struggle to deliver. As traffic volumes grow and latency expectations shrink, routing everything through a small number of control points has become both a performance bottleneck and a resilience risk. The future of secure connectivity requires a different approach ...

The AI experimentation phase is over, and the private cloud is where enterprise AI workloads are being deployed for security and scale, according to Private Cloud Outlook 2026, a new report from Broadcom ... 2026 marks an acceleration into a full AI tipping point. The shift is being shaped by three forces — costs, complexity, and control — that public cloud environments are increasingly failing to address for production AI at scale. Key findings from the report include ...

44% of organizations have reported an outage in the past year tied to suppressed or ignored alerts, and 78% had at least one incident where no alert was fired at all ... Engineers learned about failures from customers. That gap between what our tools report and what our customers experience is the problem DevOps teams have been quietly solving with GenAI tooling, even as most enterprises continue to run their NOCs on manual alert triage ...

Cloud outages are usually described as technical failures. When a service goes down, a dependency breaks, or a region has issues, the focus immediately shifts to infrastructure. But if you look closely at how these incidents actually unfold, the root cause is rarely the technology itself. It is almost always tied to decisions made earlier, during design, implementation, or day-to-day operations. The system behaves the way it was built. The real question is how it was built ...

77% of leaders say their teams need AI skills urgently. 64% say their organization plans to train current employees rather than hire new ones. So far, so reasonable. The part that surprised me is who's been put in charge: 34% of those leaders say IT and engineering own the AI skills mandate. Learning and Development or HR own it at 7% of organizations. That's roughly five-to-one in favor of the people who understand the tools, over the people whose actual job is teaching adults how to learn new ones ...

In the ever-evolving digital landscape, enterprises are increasingly focused on enhancing their observability stacks to gain deeper insights into their IT environments. Observability has become a cornerstone of modern IT operations, enabling organizations to monitor, diagnose, and optimize their systems with unprecedented precision. However, a critical piece of the puzzle often goes unnoticed in this transformation: IBM i ...